Introduction to High-Purity Filtration

In demanding industrial environments, the selection of filtration and separation media is paramount. This is where Nickel woven wire mesh distinguishes itself. Nickel, a silver-white metal, is known for its exceptional properties. Based on purity, it comes in various material types such as N2, N4, N6, and N8. Our Nickel woven wire mesh is meticulously manufactured from high-purity nickel wire, boasting a minimum purity of 99%. Through precise plain weave and twill weave production methods, it forms continuous, regular meshes, engineered for superior performance.

 

The Manufacturing Excellence Behind Nickel Mesh

Producing high-quality Nickel woven wire mesh is a multi-step process that demands precision and adherence to strict standards.

Detailed Process Flow:

1. Material Sourcing: Only high-purity nickel wire (N2, N4, N6, N8, ≥99% purity) is selected, ensuring the base material's integrity and performance characteristics.

2. Wire Drawing: Nickel ingots are drawn into fine wires of precise diameters, crucial for achieving uniform mesh aperture and strength.

3. Weaving Method: Utilizing advanced weaving looms, nickel wires are interlaced through either Plain Weave (for high stability and uniform openings) or Twill Weave (for increased strength and filtration efficiency).

4. Annealing: The woven mesh undergoes a controlled annealing process to relieve internal stresses, enhance ductility, and improve overall mesh integrity.

5. Cleaning & Finishing: The mesh is thoroughly cleaned to remove any lubricants or contaminants, followed by precision cutting and edge finishing.

6. Quality Inspection: Each batch of Nickel woven wire mesh is subjected to rigorous quality checks, including visual inspection, dimensional accuracy, mesh count verification (ASTM E2016-11), and material purity analysis (ASTM E1019-11).

Testing Standards & Service Life:

Our products conform to international standards such as ASTM E2016-11 for wire cloth specifications, ISO 9001 for quality management, and relevant DIN standards. The superior corrosion resistance and thermal stability of Nickel woven wire mesh contribute to an extended service life, often outperforming conventional materials in harsh environments.

Applicable Industries:

· Chemical Processing (e.g., strong alkalis, high-temperature acids)

· Aerospace & Aviation (e.g., fuel filters, high-temperature gaskets)

· Electronics & Semiconductor (e.g., EMI shielding, electrode support)

· Pharmaceutical & Food Processing (e.g., sterile filtration, purification)

· Power Generation (e.g., heat exchangers, catalyst support)

Technical Specifications & Performance Data

Understanding the precise technical parameters is vital for optimal application. Nickel woven wire mesh offers a range of specifications tailored for diverse industrial demands.

Key Technical Terminology:

· Mesh Count: Number of wires or openings per linear inch (or cm).

· Wire Diameter: The thickness of the individual nickel wires.

· Aperture (Opening Size): The clear space between adjacent parallel wires.

· Open Area: The percentage of the total area that is open space, crucial for flow rate.

· Weave Type: Plain weave for balanced openings; Twill weave for higher strength and finer filtration.

Detailed Product Specification Table (Example):

Parameter	Description	Typical Range / Value
Material Purity	High-purity Nickel grades	N2, N4, N6, N8 (≥99.0% Ni)
Weave Type	Pattern of interwoven wires	Plain Weave, Twill Weave
Mesh Count	Wires per linear inch	2 to 400 mesh
Wire Diameter	Thickness of individual wire	0.02mm – 2.0mm
Aperture Size	Opening between wires	0.038mm – 12mm
Open Area	Percentage of open space	Customizable, often 20-80%
Corrosion Resistance	Resistance to chemical degradation	Excellent in alkaline, moderate in acids
Temperature Resistance	Max operating temperature	Up to 600°C (1112°F) in oxidizing atmos.

Certifications & Authoritative Standards:

Our manufacturing processes and product quality are validated by certifications such as ISO 9001:2015. We rigorously adhere to international standards including ASTM (e.g., ASTM B162 for Nickel plate, sheet, and strip), DIN, and ISO, ensuring consistent quality and reliability for every batch of Nickel woven wire mesh. Test data for tensile strength, elongation, and specific chemical resistance are available upon request, demonstrating compliance with specified requirements.

Unmatched Advantages & Diverse Applications

The unique properties of nickel make Nickel woven wire mesh an indispensable material in various critical applications where other metals fall short.

Key Advantages:

· Exceptional Corrosion Resistance: Highly resistant to strong alkalis, certain acids, and neutral salt solutions, making it ideal for harsh chemical environments.

· High Temperature Stability: Maintains structural integrity and mechanical properties at elevated temperatures, crucial for high-heat applications.

· Excellent Electrical & Thermal Conductivity: Superior to many other corrosion-resistant alloys, facilitating efficient heat transfer and electrical grounding.

· Good Ductility & Weldability: Allows for easy fabrication into complex shapes and seamless integration into existing systems.

· Biocompatibility: Non-toxic properties make it suitable for pharmaceutical and food processing applications.

Usage Scenarios & Applications:

From filtration to electrode support, Nickel woven wire mesh offers versatile solutions:

· Chemical Filters: Filtering strong alkaline solutions, organic acids, and various corrosive liquids and gases.

· Battery Electrodes: Used as current collectors and electrode substrates in rechargeable batteries (e.g., Ni-Cd, Ni-MH) due to its conductivity and corrosion resistance.

· Heat Exchangers: Components in high-temperature heat exchange systems.

· Electromagnetic Shielding (EMI/RFI): Effective in shielding sensitive electronic equipment due to its conductivity.

· Catalyst Support: In chemical reactors, providing a stable, high-surface-area support for catalysts.

· Desalination Plants: Filters and components in seawater desalination due to saltwater corrosion resistance.

 

Customization, Case Studies & Customer Feedback

Customization Options:

We understand that every application has unique requirements. Our Nickel woven wire mesh can be customized to your exact specifications:

· Material Purity: N2, N4, N6, N8, or specific alloys.

· Mesh Count & Wire Diameter: Tailored for specific filtration or structural needs.

· Weave Pattern: Plain, Twill, Dutch, or specialized weaves.

· Dimensions: Available in rolls, cut-to-size sheets, or fabricated components (discs, cylinders, baskets).

· Surface Treatment: Custom finishes for enhanced performance.

Real-World Case Studies:

1. Pharmaceutical Production: A leading pharmaceutical company required a highly pure and corrosion-resistant filter for a critical drug synthesis process involving strong alkaline solutions. Our customized 200-mesh Nickel woven wire mesh (N6 purity) successfully eliminated impurities without chemical degradation, significantly improving product yield and purity.

2. Aerospace Fuel Filtration: An aerospace manufacturer sought a robust, high-temperature resistant filtration medium for aircraft fuel systems. Our 80-mesh Nickel woven wire mesh (N4 purity) provided exceptional particulate removal and maintained integrity under extreme temperatures and pressures, extending maintenance cycles.

Customer Feedback:

"The Nickel woven wire mesh we received for our electrolysis units has performed flawlessly. Its superior corrosion resistance has drastically reduced our replacement frequency, leading to significant cost savings. The precision and consistency are exactly what we needed."

— Senior Engineer, Chemical Processing Plant

Vendor Comparison: Why Choose Us?

When selecting a supplier for Nickel woven wire mesh, it's crucial to evaluate several factors beyond just price. Our commitment to quality, customization, and customer support sets us apart.

Feature	Our Offering	Typical Competitor
Material Purity Guarantee	Certified ≥99% Nickel, with specific N-grades	"Commercial purity" or uncertified grades
Customization Scope	Full range of mesh, wire, weave, dimensions, fabrication	Limited standard sizes and weaves
Quality Certifications	ISO 9001:2015, adherence to ASTM/DIN/ISO	Basic or no international certifications
Technical Support	Experienced engineers, application guidance	Minimal product information, self-service
After-Sales Service	Comprehensive warranty, responsive issue resolution	Limited or no post-purchase support
Delivery Time Reliability	Consistent, predictable, and communicated lead times	Frequent delays, inconsistent estimates

 

Frequently Asked Questions (FAQ)

 

Q: What are the primary differences between N2, N4, N6, and N8 Nickel?

 

A: These designations refer to the purity level and minor alloying elements. Higher numbers (e.g., N6, N8) typically indicate higher purity nickel (often >99.5% to >99.9%), offering enhanced corrosion resistance and electrical conductivity, particularly crucial for highly sensitive applications like electronics or specific chemical processes.

 

Q: Can Nickel woven wire mesh be used in high-acidic environments?

 

A: While nickel offers good resistance to certain acids (e.g., hydrofluoric acid in specific concentrations, some organic acids), its performance in strong oxidizing acids (like nitric acid) or hydrochloric acid can be limited. For highly acidic conditions, specialized nickel alloys (like Monel, Inconel, Hastelloy) might be more suitable. Consult our technical team for specific recommendations.

Q: What is the typical lead time for custom Nickel woven wire mesh orders?

 

A: Lead times vary based on complexity, quantity, and current production schedules. Standard mesh orders can typically be delivered within 2-4 weeks, while complex custom fabrications may require 4-8 weeks. We provide accurate lead time estimates upon quotation.

 

Delivery, Warranty & After-Sales Support

Delivery Time:

We maintain efficient production schedules and robust logistics to ensure timely delivery of your Nickel woven wire mesh. Standard products are typically dispatched within 10-15 business days, with custom orders following an agreed-upon lead time. Expedited options are available for urgent requirements.

Warranty:

All our Nickel woven wire mesh products come with a comprehensive warranty against manufacturing defects and material non-conformance for a period of 12 months from the date of purchase. Our commitment is to deliver products that meet or exceed your expectations.

After-Sales Support:

Our dedicated customer support team is available to assist with any technical queries, installation guidance, or performance issues. We pride ourselves on providing prompt and effective solutions, ensuring the long-term satisfaction and success of your projects involving Nickel woven wire mesh.

Authoritative Sources

1. ASM Handbook, Volume 2: Properties and Selection: Nonferrous Alloys and Special-Purpose Materials. ASM International.

2. ASTM International Standards, particularly ASTM E2016-11 (Standard Specification for Industrial Woven Wire Cloth) and ASTM B162 (Standard Specification for Nickel Plate, Sheet, and Strip).

3. ISO 9001:2015 – Quality management systems – Requirements. International Organization for Standardization.

4. Nickel Institute. (n.d.). Properties of Nickel. Retrieved from https://nickelinstitute.org/about-nickel/nickel-properties/ (Example of authoritative resource type)

 

Anping Tengde Metal Wire Mesh Products Co., Ltd. Has been dedicated to the production and research and development of wire mesh products for 30 years. Leading Vibrating Screen It is a comprehensive department integrating production and processing, distribution and wholesale. Stainless steel mesh series, wire mesh products series, and filter elements and filter materials. Wire MeshWe can also produce various special-shaped net types and deep-processed net products according to customer needs and requirements. wire mesh suppliers All our products leaving the factory have undergone strict inspection to ensure that they are 100% qualified. Filtration Screens ManufacturerThe company adheres to the business philosophy of “technology leadership and quality victory”, and has nearly a hundred MID-to-senior level professional and technical personnel. wire mesh manufacturer We have maintained long-term and good cooperative relations with large domestic oil fields, coal mines, petroleum, machinery, chemical and other units, and have established good trade relations with more than 70 countries including the United States, Japan, Russia and Australia. Anping Tengde Metal Wire Mesh Products Co., Ltd.wire mesh screens suppliers Will continue to adhere to the tenet of “customer first, integrity-based”, and with the spirit of continuous innovation and win-win cooperation, forge ahead and challenge the future.wire mesh filter manufacturers|mesh wire suppliers